Mitsubishi Electric PUHZ-SW50VHA Servisní příručka

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SERVICE MANUAL
No.OCH525
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
October 2012
Outdoor unit
[Model name]
PUHZ-SW40VHA
PUHZ-SW50VHA
[Service Ref.]
PUHZ-SW40VHA
PUHZ-SW50VHA
PARTS CATALOG (OCB525)
CONTENTS
1 REFERENCE MANUAL ·································· 2
2 SAFETY PRECAUTION ·································· 2
3 FEATURES ······················································ 6
4 SPECIFICATIONS ··········································· 6
5 DATA ································································ 8
6 OUTLINES AND DIMENSIONS ······················ 9
7 WIRING DIAGRAM ······································· 10
8 WIRING SPECIFICATIONS ··························· 11
9
REFRIGERANT SYSTEM DIAGRAM
·············· 12
10 TROUBLESHOOTING ··································· 14
11 DISASSEMBLY PROCEDURE ······················55
Note:
This manual describes only
service data of the outdoor
units.
Salt proof model
PUHZ-SW40VHA-BS
PUHZ-SW50VHA-BS
PUHZ-SW40VHA-BS
PUHZ-SW50VHA-BS
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Strany 1 - SERVICE MANUAL

SERVICE MANUALNo.OCH525SPLIT-TYPE, HEAT PUMP AIR CONDITIONERSR410AOctober 2012Outdoor unit[Model name]PUHZ-SW40VHAPUHZ-SW50VHA[Service Ref.]PUHZ-SW40V

Strany 2 - REFERENCE MANUAL

107 WIRING DIAGRAMSYMBOL NAME SYMBOL NAME SYMBOL NAMETB1MCMF121S463H63HSTH3TH4TH6TH7TH8TH34LEV-A, LEV-BACLCY1, CY2Terminal Block <Power Supply, Ind

Strany 3 - [1] Cautions for service

118 WIRING SPECIFICATIONS8-1. FIELD ELECTRICAL WIRING (power wiring specifications)Notes: 1. Wiring size must comply with the applicable local and nat

Strany 4 - [3] Service tools

129 REFRIGERANT SYSTEM DIAGRAMPUHZ-SW40VHA PUHZ-SW40VHA-BSPUHZ-SW50VHA PUHZ-SW50VHA-BSUnit : mm (inch)Refrigerant flow in coolingRefrigerant flow in h

Strany 5 - Dimension B

139-1. Refrigerant collecting (pump down)Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit.1

Strany 6 - 4 SPECIFICATIONS

1410 TROUBLESHOOTING10-1. TROUBLESHOOTING <Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past e

Strany 7

1510-3. SELF-DIAGNOSIS ACTION TABLE<Abnormalities detected when the power is put on>(Note 1) Refer to indoor unit section for code P and code E.

Strany 8 - MICROPHONE

16Error CodeAbnormal points and detection method Judgment and actionEbMiswiring of indoor/outdoor unit connecting wire (converse wiring or disconnecti

Strany 9 - 6 OUTLINES AND DIMENSIONS

17Error CodeAbnormal points and detection method Judgment and actionU1High pressure (High-pressure switch 63H operated)Abnormal if high-pressure switc

Strany 10 - 7 WIRING DIAGRAM

18Error CodeAbnormal points and detection method CaseJudgment and actionU5Temperature of heatsinkAbnormal if heatsink thermistor (TH8) detects tempera

Strany 11 - 8 WIRING SPECIFICATIONS

Error CodeAbnormal point and detection methodCaseJudgment and action19U9Detailed codesTo find out the details about U9 error, turn ON SW2-1, 2-2, 2-3

Strany 12 - 9 REFRIGERANT SYSTEM DIAGRAM

22-1. ALWAYS OBSERVE FOR SAFETYBefore obtaining access to terminal, all supply circuits must be disconnected.2SAFETY PRECAUTION2-2. CAUTIONS RELATED T

Strany 13

Error CodeAbnormal points and detection method CaseJudgment and action20UPCompressor overcurrent interruptionAbnormal if overcurrent DC bus or compres

Strany 14 - 10 TROUBLESHOOTING

Error CodeAbnormal points and detection method Judgment and actionCase21E0orE4Remote controller transmission error (E0)/signal receiving error (E4)1 A

Strany 15

Error CodeAbnormal points and detection method Judgment and actionCase22E9Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)1

Strany 16

23Error CodeAbnormal points and detection method Judgment and actionCaseFreezing/overheating protection is oper-ating Overheating protection <Hea

Strany 17 - 63HS) exceeds 70:

24A fl owing water sound or occasional hissing sound is heard. These sounds can be heard when refrigerant and/or water is (are) fl owing in the indoor

Strany 18

2510-5. TROUBLESHOOTING BY INFERIOR PHENOMENA PhenomenaFactor Countermeasure1. Remote controller display does not work.2. “PLEASE WAIT” display is rem

Strany 19

26PhenomenaFactorCountermeasure7. Remote controller display works normally and the unit performs heating operation, however, the capacity cannot be fu

Strany 20 - •V•W phase) to

27How long is “PLEASE WAIT” kept being displayed on the remote controller?6 minutes or more2 minutes or less2 to 6 minutesNONOYESYESAre any error code

Strany 21

28AC 198V to AC 264V?AC 198V to AC 264V?AC 198V to AC 264V?DC 12V to DC 16V?DC 12V to DC 16V?NOYESNOYESNOYESYESNOYESNOCheck the voltage between S1 an

Strany 22

29AC 198V to AC 264V?Are there looseness or disconnection of the indoor/outdoor connecting wire?Is anything displayed?DC 17V to DC 28V?Is “E8” display

Strany 23 - SW40/50 63 61 60 58 56 53 50

3[1] Cautions for service(1) Perform service after recovering the refrigerant left in unit completely.(2) Do not release refrigerant in the air.(3) Af

Strany 24 - 10-4. TROUBLESHOOTING

30DC 10V to DC 16V?YESNOLightingBlinkingLightingBlinkingCheck the voltage of the terminal block (TB6) of the remote controller.Check the status of the

Strany 25

31The operating display of remote controller does not come on.Phone Calls From Customers How to Respond Note Check if power is supplied to air co

Strany 26

32Phone Calls From Customers How to Respond Note Check the set temperature of remote controller. The outdoor unit cannot be operated if the set

Strany 27

33Air blows out for a while after HEAT operation is stopped.Phone Calls From Customers How to Respond Note This is not a malfunction. The blow

Strany 28

34Phone Calls From Customers How to Respond NoteThis is not a malfunction.This may occur when the operation gets started in the room of high humidity

Strany 29

35Notes · High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service. · Do not pull out the connector (CNF1, 2

Strany 30

3610-8. HOW TO CHECK THE COMPONENTS<Thermistor feature chart>Low temperature thermistors• Thermistor <Liquid> (TH3)• Thermistor <2-phas

Strany 31 - • Before repair

37<Output pulse signal and the valve operation>(2) Linear expansion valve operationOpenExtra tightening (about 32 pulse)Pulse number500 pulse

Strany 32

38Main bodyLead wireStopperCoil(3) How to attach and detach the coil of linear expansion valve<Composition>Linear expansion valve is separable i

Strany 33

39<CAUTION> TEST POINT1 is high voltage.10-9. TEST POINT DIAGRAMOutdoor controller circuit boardPUHZ-SW40VHA PUHZ-SW40VHA-BSPUHZ-SW50VHA PUHZ-

Strany 34 - For SW40-50

42-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES(1) Flowchart [3] Service tools Use the below service tools as exclusive tools for R410A

Strany 35 - CC DC15V

40Outdoor noise filter circuit boardPUHZ-SW40VHAPUHZ-SW40VHA-BSPUHZ-SW50VHAPUHZ-SW50VHA-BSLO, NOVoltage of 230V AC is output. (Connect to the ACL)CN52

Strany 36

41Outdoor power circuit boardPUHZ-SW40VHAPUHZ-SW40VHA-BSPUHZ-SW50VHAPUHZ-SW50VHA-BSBrief Check of DIP-IPM and DIP-PFCW Usually, they are in a state of

Strany 37

4210-10. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS (1) Function of switches *1 Forced defrost should be done as follows.1 Change the DIP SW1-1 on t

Strany 38 - <Composition>

43CN31TypesConnectorFunction Effective timingConnectorStartShort OpenAction by open/ short operationEmergency operationWhen power supply ONNormal(2) F

Strany 39 - (when operated)

44<Display function of inspection for outdoor unit>The blinking patterns of both LED1 (green) and LED2 (red) indicate the types of abnormality w

Strany 40

45U2U7U1U8UdUFUPUHU6U3U4U5U9P1P2P9P4P5P6P8Indication ErrorErrorcode+1Outdoor controller boardContents Inspection methodLED1 (Green)LED2 (Red)3 blinkin

Strany 41 - → Transmitting signal

46<Outdoor unit operation monitor function>[When optional part ‘A-Control Service Tool (PAC-SK52ST)’ is connected to outdoor controller board (C

Strany 42

47SW2 setting1ON23456Display detailExplanation for displayUnitPipe temperature / Liquid(TH3)-40 – 90-40 – 90(When the coil thermistor detects 0°C or b

Strany 43 - (SW1 on)

48SW2 setting1ON23456Display detailExplanation for displayUnitPipe temperature / Liquid (TH3) on erroroccurring-40 – 90– 40~90(When the coil thermisto

Strany 44 - Detailed

49SW2 setting1ON23456Display detailExplanation for displayUnitCapacity setting displayDisplayed as an outdoor capacity code.Codedisplay1ON234561ON2345

Strany 45

5(2) Cautions for refrigerant piping workNew refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R4

Strany 46 - The ones digit : Relay output

501ON23456°C0 – 255(When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are displayed by turns.)0.1 A0 – 500(When it is 1

Strany 47 - Explanation for display

SW2 settingDisplay detailExplanation for displayUnitThe black square ( ) indicates a switch position.51Code displayError postponement code history (2)

Strany 48

SW2 settingDisplay detailExplanation for display UnitThe black square ( ) indicates a switch position.521ON23456PulseLEV-A opening pulse on error occu

Strany 49 - SW50V 10

53SW2 settingDisplay detailExplanation for display Unit:0 – 255(When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are d

Strany 50

54SW2 settingDisplay detailExplanation for displayUnit1ON23456Comp.surface temperature (TH34)-52 – 221-52 – 221(When the comp.shell thermistor detects

Strany 51

5511 DISASSEMBLY PROCEDUREOPERATING PROCEDUREPHOTOSPUHZ-SW40VHA PUHZ-SW40VHA-BS PUHZ-SW50VHA PUHZ-SW50VHA-BS 1. Removing the top panel, service pane

Strany 52 - Explanation for display Unit

56OPERATING PROCEDURE PHOTOS 4. Removing the thermistor <2-phase pipe> (TH6) and thermistor <Liquid pipe> (TH3) (1) Remove the ser

Strany 53 - •The ones digit

57OPERATING PROCEDURE PHOTOS 5. Removing the thermistor <Ambient> (TH7) (1) Remove the service panel. (See Photo 2) (2) Remove the top panel.

Strany 54

58OPERATING PROCEDURE PHOTOS 8. Removing the 4-way valve (1) Remove the service panel. (See Photo 2) (2) Remove the top panel. (See Photo 1) (3) R

Strany 55 - 11 DISASSEMBLY PROCEDURE

59OPERATING PROCEDURE PHOTOSPhoto 13Photo 14Compressor (MC)Valve bedSeparatorSeparator fixing screwCompressor fixing nutPower receiverPower receiverOu

Strany 56 - OPERATING PROCEDURE PHOTOS

63 FEATURESCHARGELESS SYSTEMPRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENTMax. 10m (PUHZ-SW40/SW50)The refrigerant circuit with LEV

Strany 57

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANcCopyright 2012 MITSUBISHI ELECTRIC CORPORATIONDistributed in Oct. 2012

Strany 58

7AkWWkW*/min(CFM)dBdBmm(in.)mm(in.)mm(in.)kg(lbs)kg(lbs)Lmm(in.)mm(in.)Power supply (phase, cycle, voltage) Max. currentExternal finish Refrigerant c

Strany 59

85 DATA5-1. REFILLING REFRIGERANT CHARGE (R410A : kg)U-VU-WW-VService Ref.Compressor modelWindingResistance(  )(at 20°C)SNB130FGCM20.640.640.64PUHZ-S

Strany 60 - Made in Japan

96 OUTLINES AND DIMENSIONSPUHZ-SW40VHA PUHZ-SW40VHA-BSPUHZ-SW50VHA PUHZ-SW50VHA-BSUnit : mm100 mm or more as long as no obstacle is placed on therear

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